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Monday, March 23, 2026

Firestorm Labs’ xCell Helps U.S. Military Prepare for 3D Printed Drone Missions – 3DPrint.com


The U.S. Division of Warfare (DoW) has been telling anybody who will hear that the Pentagon is making main modifications to the way it procures tools. In a latest speech on the Nationwide Warfare School, Secretary Pete Hegseth informed the viewers, “Velocity to supply is now our organizing precept. It’s the decisive consider sustaining deterrence and warfighting benefit.”

The U.S. Military has been instrumental to this altering strategy, and it seems to be like additive manufacturing (AM) can be, too: Military officers, together with Secretary of the Military Dan Driscoll, have cited AM as a method for the Military to make use of natural manufacturing capabilities to hurry up upkeep, restore, and operations (MRO) for protection {hardware}. As I’ve detailed in various posts all year long, drones are the centerpiece of those U.S. Military efforts.

Within the newest revelation in regards to the U.S. Military’s rising expertise with 3D printed drones, the third Fight Aviation Brigade (CAB), third Infantry Division, is studying to provide drone elements on Firestorm Labs’ Expeditionary Manufacturing Cell (xCell). Firestorm has made a reputation for itself this yr with a $100 million Air Pressure contract, a $47 million Sequence A, and a partnership with HP to combine Multi Jet Fusion (MJF) printers into the xCell.

The xCell is an ideal match for the position that the U.S. Military has cultivated for drone 3D printing: an enabler for a complete coaching curriculum absolutely attuned to the most recent catalysts driving the evolution of warfare. In its coaching with the xCell, the third CAB printed over 90 completely different drone elements, assembled the methods, after which subjected the drones to check flights.

Troopers assigned to Hunter Military Airfield Innovation Heart obtain preliminary coaching on the Expeditionary Manufacturing Cell and first-person-view drones.

One of many principal themes within the coaching workouts concerned “layering” the drones into operations through which Apache, Black Hawk, and Chinook helicopters have been nonetheless the principal weapons methods concerned. The drones have been tasked with jobs like scouting, supplementary munitions capabilities, and offering dwell video feeds.

Moreover, in one of many many classes from the warfare in Ukraine which might be being integrated into the U.S. Military’s 3D printed drone program, the third CAB studied ways for utilizing the unmanned methods to masks the acoustic and thermal signatures emitted by U.S. plane. This echoes one other effort by the U.S. Military, introduced earlier this yr, to check using small 3D printed drones for surveillance.

In a U.S. Military article in regards to the third CAB’s drone 3D printing coaching on Firestorm Labs’ xCell, Military Workers Sgt. Christian Dodson, the HAAF Innovation noncommissioned officer in cost, mentioned, “Right now’s battlefield is adapting quickly. By instructing our troopers to grasp how drones work and are constructed, we’re giving them the talents to suppose creatively and apply rising applied sciences to reinforce mission effectiveness and readiness.”

Soldier receives preliminary coaching on the Expeditionary Manufacturing Cell’s first-person-view drones.

I believe probably the most notable dynamic to remember right here is how holistic an strategy the Military is taking. The creator of the unique article referenced right here, Captain Lydia Laga from the third Infantry Division, put it very properly: “Greater than {hardware}, the change is cultural.”

As a lot because the Military is utilizing troopers to create 3D printed drones, the department is utilizing 3D printed drones to create troopers able to making their very own tools. On this context, it’s notable that, when Firestorm Labs introduced its partnership with HP over the summer time, the companions highlighted how the xCell might be used to provide medical tools in areas with out prepared entry to international provide chains.

Thus, the troopers getting familiarized with the xCell might start their AM coaching with drones, however that coaching can rapidly department off into some other use case that’s possible for ruggedized manufacturing, and even some other space of the DoW’s provide chain the place AM is prioritized. AM is an enabling expertise for drone manufacturing, however it’s additionally an enabling expertise for the manufacturing sector workforce growth.

That’s a lesson from the U.S. navy that I believe the remainder of the AM business would do nicely to use. It’s not sufficient to vary {hardware}: it’s a must to change the tradition of producing.

Photos courtesy of U.S. Military and 1st Lt. Decean Brown, third Infantry Division



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