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Friday, August 22, 2025

The State of 3D Printing within the UK: Professional Insights from AMUK’s Joshua Dugdale


Additive Manufacturing UK (AMUK)’s first Members Discussion board of 2025 was held at Siemens’ UK headquarters in South Manchester earlier this 12 months. The occasion featured shows from AMUK members and supplied attendees an opportunity to community and share insights. 

Forward of the day-long meetup, 3D Printing Business caught up with Joshua Dugdale, Head of AMUK, to study extra concerning the present state of additive manufacturing and the way forward for 3D printing in Britain. 

AMUK is the UK’s major 3D printing commerce group. Established in 2014, it operates inside the Manufacturing Applied sciences Affiliation (MTA) cluster. Attendees at this 12 months’s first meetup spanned the UK’s total 3D printing ecosystem. Highlights included dialogue on treasured supplies from Cookson Industrial, simulation software program from Siemens, digital thread options from Kaizen PLM, and 3D printing companies offered by ARRK

With a background in mechanical engineering, Dugdale is “liable for all the pieces and something AMUK does as a corporation.” In accordance with the Loughborough College alumnus, who can be Head of Know-how and Expertise on the MTA, AMUK’s core mission is to “create an atmosphere within the UK the place additive manufacturing can thrive.” He elaborated on how his group is working to extend the business success of its members inside the “struggling” international manufacturing atmosphere.

Dugdale shared his perspective on the important thing challenges dealing with 3D printing within the UK. He pointed to a “robust” working atmosphere hampered by international monetary challenges, which is delaying investments. 

Regardless of this, AMUK’s chief stays optimistic concerning the sector’s long-term potential, highlighting the UK’s success in R&D and annual 3D printing mental property (IP) output. Dugdale emphasised the worth of 3D printing for UK protection and provide chain resilience, arguing that “protection will prepared the ground” in 3D printing innovation. 

Wanting forward, Dugdale known as on the UK Authorities to create a unified 3D printing roadmap to interchange its “disjointed” method to coverage and funding. He additionally shared AMUK’s technique for 2025 and past, emphasizing a deal with eductaion, provide chain visibility, and requirements. In the end, the AMUK figurehead shared a constructive outlook on the way forward for 3D printing within the UK. He envisions a brand new wave of innovation that can see extra British startups and college spinouts rising over the following 5 years.         

Siemens' Manchester HQ hosted the first AMUK Members Forum of 2025Siemens' Manchester HQ hosted the first AMUK Members Forum of 2025
Siemens’ Manchester HQ hosted the primary AMUK Members Discussion board of 2025. Photograph by 3D Printing Business.

What’s the present state of additive manufacturing within the UK?

In accordance with Dugdale, the 3D printing trade is experiencing a difficult interval, pushed largely by international financial pressures. “I wouldn’t describe it as underperforming, I’d describe it as flat,” Dugdale stated. “The manufacturing sector as an entire is dealing with vital challenges, and additive manufacturing is not any exception.” He pointed to elevated competitors, a cautious funding local weather, and the reluctance of companies to undertake new applied sciences because of the financial uncertainty. 

Dugdale particularly highlighted the rise within the UK’s Nationwide Insurance coverage contribution (NIC) charge for employers, which rose from 13.8% to fifteen% on April 6, 2025. He famous that many British firms postponed funding choices forward of the announcement, reflecting rising warning inside the UK manufacturing sector. “With additive manufacturing, individuals have to be keen to take dangers,” added Dugdale. “Persons are holding off in the mean time as a result of the present local weather doesn’t favor danger.” 

Dugdale stays optimistic concerning the sector’s long-term potential, arguing that the UK continues to excel in academia and R&D. Nevertheless, for Dugdale, commercializing that analysis is the place the nation should enhance earlier than it might probably stand out on the world stage. This turns into particularly clear when in comparison with nations in North America and Asia, which obtain considerably larger monetary assist. “We’re by no means going to compete with the US and China, as a result of they’ve a lot extra money behind them,” he defined.

In a European context, Dugdale believes the UK “is doing fairly properly.” Nevertheless, Britain stays beneath Spain by way of monetary backing and expertise adoption. “Spain has a way more mature trade,” Dugdale defined. “Their AM affiliation has been going for 10 years, and it’s clear that their trade is extra cohesive and additional alongside. It’s a degree of professionalism we will study from.” Whereas the Iberian nation faces comparable challenges in requirements, provide chain, and visibility, it advantages from a degree of cohesion that units it other than many different European nations.

Dugdale pointed to the Formnext commerce present as a transparent instance of this disparity. He expects the Spanish pavilion to span round 200 sq. meters and have ten firms at this 12 months’s occasion, a “large” distinction in comparison with the UK’s 36 sq. meters final 12 months. AMUK’s presence might develop to round 70 sq. meters at Formnext 2025, however this nonetheless lags far behind. Dugdale attributes this hole to authorities assist. “They get extra funding. This makes it much more engaging for firms to return as a result of there’s much less danger for them,” he defined.  

Josh Dugdale speaking at the AMUK Members Forum in Manchester. Photo by 3D Printing Industry.Josh Dugdale speaking at the AMUK Members Forum in Manchester. Photo by 3D Printing Industry.
Josh Dugdale talking on the AMUK Members Discussion board in Manchester. Photograph by 3D Printing Business.

3D printing for UK Protection 

As international safety issues develop, the UK authorities has intensified efforts to bolster its protection capabilities. On this context, 3D printing is rising as a key enabler. Earlier this 12 months, the Ministry of Defence (MoD) launched its first Defence Superior Manufacturing Technique, outlining a plan to “embrace 3D printing,” with additive manufacturing anticipated to play a pivotal position in the UK’s future army operations

Dugdale recognized two key benefits of additive manufacturing for protection: provide chain resilience and frontline manufacturing. For the previous, he burdened the significance of constructing localized provide chains to cut back lead occasions and remove dependence on abroad shipments. This functionality is essential for guaranteeing that army platforms, whether or not on land, at sea, or within the air, stay operational. 

3D printing close to the entrance strains affords benefits for conducting fast repairs and sustaining warfighting capabilities within the subject. “If a tank must get again off the battlefield, you’ll be able to print a widget or bracket that’ll maintain for simply 5 miles,” Dugdale defined. “It’s not about good engineering; it’s about getting the car residence.” 

The British Military has already adopted containerized 3D printers to check additive manufacturing close to the entrance strains. Final 12 months, British troops deployed metallic and polymer 3D printers throughout Train Steadfast Defender, NATO’s largest army train for the reason that Chilly Conflict. Dubbed Undertaking Bokkr, the additive manufacturing capabilities included XSPEE3D chilly spray 3D printer from Australian agency SPEE3D.    

Elsewhere in 2024, the British Military participated in Additive Manufacturing Village 2024, a army showcase organized by the European Defence Company. Through the occasion, UK personnel 3D printed 133 useful elements, together with 20 constituted of metallic. In addition they developed technical knowledge packs (TDPs) for 70 completely different 3D printable spare elements. The goal was to equip Ukrainian troops with the aptitude to 3D print army gear immediately on the level of want.

Dugdale believes success within the UK protection sector will assist drive wider adoption of 3D printing. “Protection will prepared the ground,” he stated, suggesting that army customers will construct the information base needed for broader civilian adoption. This might additionally spur innovation in supplies science, an space Dugdale expects to see vital developments within the coming years.    

An operator checking the manufactured part after 3D printing is complete. Photo via the British Army.An operator checking the manufactured part after 3D printing is complete. Photo via the British Army.
A British Military operator checks an element 3D printed on SPEE3D’s XSPEE3D Chilly Spray 3D printer. Photograph through the British Military.

Advocating for a “unified industrial technique”

Regardless of promising progress in defence, Dugdale recognized main hurdles that also hinder the widespread adoption of additive manufacturing (AM) within the UK. 

A key problem lies within the vital information hole surrounding the varied varieties of AM and their distinctive benefits. This hole, he famous, discourages professionals conversant in conventional manufacturing strategies like milling and turning from embracing 3D printing. “FDM is just not the identical as WAAM,” added Dugdale. “Attempting to elucidate that in a really good, coherent story is just not at all times straightforward.”

Dugdale additionally raised issues concerning the trade’s fragmented nature, particularly relating to software program compatibility and the dearth of interoperability between 3D printing programs. “The software program is commonly closed, and completely different machines don’t at all times talk properly with one another. That may create concern about locking into the mistaken ecosystem too early,” he defined. 

For Dugdale, these obstacles can solely be overcome with a transparent industrial technique for additive manufacturing. He believes the UK Authorities ought to develop a unified technique that defines a transparent roadmap for improvement. This, Dugdale argued, would allow trade gamers to align their efforts and investments. 

The UK has invested over £500 million in AM-related initiatives over the previous decade. Nevertheless, Dugdale defined that fragmented funding has restricted its impression. As a substitute, the AMUK Chief argues that the UK Authorities’s technique ought to acknowledge AM as certainly one of “a number of key enabling applied sciences,” alongside machine tooling, metrology, and different essential manufacturing instruments. 

He believes this unified method might considerably enhance the UK’s productiveness and totally combine 3D printing into the broader industrial panorama. “Firms will align themselves with the roadmap, permitting them to develop and mature on the identical charge,” Dugdale added. “This can assist us to make smarter choices about how we fund and the place we fund.”   

AMUK’s roadmap and the way forward for 3D printing within the UK   

When forecasting 3D printing market efficiency, Dugdale and his workforce observe 5 key industries: automotive, aerospace, medical, metallic items, and chemical processes. In accordance with Dugdale, these industries are the first customers of machine instruments, which makes them essential indicators of market well being.

AMUK additionally depends on 3D printing trade surveys to gauge confidence, serving to them to identify traits even when granular knowledge is scarce. By evaluating sector efficiency with survey-based confidence indicators, AMUK builds insights into the longer term market trajectory. The sturdy efficiency of sectors like aerospace and healthcare, which rely closely on 3D printing, reinforces Dugdale’s confidence within the long-term potential of additive manufacturing.

Waiting for the second half of 2025, AMUK plans to deal with three major challenges: provide chain visibility, abilities improvement, and requirements. Dugdale explains that these points stay central to the maturation of the UK’s AM ecosystem. Training will play a key position in these efforts. 

AMUK is already operating a number of additive manufacturing upskilling initiatives in colleges and universities to construct the following technology of 3D printing pioneers. These embody pilot initiatives that introduce 3D printing to Key Stage 3 college students (aged 11) and AM college programs which are tailor-made to trade wants. 

In the long term, Dugdale suggests AMUK might evolve to focus extra on addressing particular trade challenges, comparable to net-zero emissions or automotive light-weighting. This could contain creating specialised working teams that target how 3D printing can handle particular urgent points. 

Apparently, Dugdale revealed that AMUK’s success in advancing the UK’s 3D printing trade might ultimately result in the group being dissolved and reabsorbed into the MTA. This end result, he defined, would sign that “additive manufacturing has actually matured” and is now seen as an integral a part of the broader manufacturing ecosystem, somewhat than a distinct segment expertise.

In the end, Dugdale is optimistic for the way forward for 3D printing within the UK. He acknowledged that AMUK remains to be “making an attempt to play catch-up for the final 100 years of machine software expertise.” Nevertheless, additive manufacturing improvements are set to speed up. “There’s a whole lot of thrilling analysis taking place in universities, and we have to discover methods to assist these initiatives acquire the funding and visibility they want,” Dugdale urged.

Because the expertise continues to develop, Dugdale believes additive manufacturing will steadily lose its area of interest standing and change into a regular software for producers. “In ten years, we might see a technology of staff who grew up with 3D printers at residence,” he instructed me. “For them, it should simply be one other expertise to make use of within the office, not one thing to be amazed by.” 

With this future in thoughts, Dugdale’s imaginative and prescient for 3D printing is certainly one of broad adoption, supported by clear technique and coverage, because the expertise continues to evolve and combine into UK trade. 

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