Mantle, an automatic toolmaking techniques firm, has launched its new High Definition capabilities – additional extending its superb function capabilities, which prospects generally use to get rid of the pricey and time-consuming sinker EDM operations historically required to supply these options. With High Definition, options as skinny as 0.008″ (0.2 mm) are printed straight—an 80% discount from earlier limits—whereas dramatically enhancing the as-printed power of small options that had been beforehand too fragile to print.
Mantle’s Automated Toolmaking System now allows the creation of dramatically finer mould options. With this launch, Mantle’s prospects can produce ribs, pins, and different mould options as skinny as 0.2 mm, an 80% discount in minimal function thickness in comparison with earlier capabilities, whereas considerably enhancing the standard of small options.
The announcement comes amid rising demand for home tooling options, with Mantle reporting that bookings by means of mid-2025 have elevated twofold in comparison with the identical timeframe in 2024. Main producers, together with Conesys, American Software & Mould, Worldwide Precision Mould, a Bankier Firm, P1 Applied sciences, and Seaway Plastics, have adopted the corporate’s know-how to extend toolmaking capability, scale back lead instances, speed up product improvement, and handle labor shortages.
Conesys, a US-based producer of high-performance electrical connectors, has efficiently deployed a number of Mantle printers, marking a big development of their tooling manufacturing capabilities. “For greater than 10 years, I’ve been looking for a 3D printing know-how strong sufficient for manufacturing molds. After validating Mantle’s know-how and experiencing its unmatched precision, we’ve built-in a number of Mantle printers into our operations. We’re now lowering the time and price related to producing new tooling, permitting us to answer our prospects extra shortly and convey new merchandise to market. The adoption of Mantle’s new High Definition capabilities will additional improve precision, driving even better effectivity and throughput inside Conesys’s toolroom, stated Mark Edwards, Chief Info Officer at Conesys.
How High Definition works
The High Definition course of differs from Mantle’s commonplace layer-by-layer printing and machining method. As a substitute of processing every layer individually, the brand new technique prints a strong block of fabric on the prime portion of the device. This strong ‘prime block’ is then machined from above in a top-down course of, which encases and offers structural assist for particulars a lot smaller than Mantle’s commonplace layer-by-layer print and machining can assist.